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Warwickshire Hop Barn Conversion – Case Study

  • February 7, 2025
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Discover the remarkable transformation of a historic Grade II listed hop barn in rural Warwickshire into a stunning family home.
Hop-Barn_Residential-Conversion_Cast-Iron-Guttering_Warwickshire

Historic Hop Barn Conversion in Warwickshire – Bespoke Cast Iron Rainwater System by Tuscan Foundry

Location: Warwickshire · Building Type: Grade II Listed Hop Barn (Residential Conversion)

Completed: June 2023

Client: Jill Jones

Overview

This unique project transformed a historic Grade II listed hop barn in rural Warwickshire into a welcoming family home. Respecting the barn’s character was paramount, particularly for the rainwater management system, which needed to deliver modern performance while preserving the building’s traditional aesthetic.

The Challenge

We were tasked with specifying a high-capacity, heritage-appropriate rainwater system for a broad roofscape, while meeting strict conservation expectations for a listed property. A bespoke hopper head incorporating a commemorative date stamp was also required to mark the conversion milestone.

Our Solution

Tuscan Foundry collaborated closely with the client, Jill Jones, to develop a system featuring deep half-round gutters paired with 75 mm round downpipes to increase capacity. We supplied rise-and-fall side rafter brackets to support the gutter line along the existing timber structure sympathetically. Our in-house patternmaking and casting teams produced a bespoke hopper head with an engraved date stamp, providing a robust, personal finishing detail.

The Outcome

“The new cast iron system is both beautiful and practical. The date-stamped hopper head is a lovely touch that celebrates our home’s history.” — Jill Jones

The installed system delivers long-term durability and reliable rainwater performance, while blending seamlessly with the barn’s restored façade. The deep-profile gutters, 75 mm downpipes, and tailored bracketry preserve the building’s agricultural character and meet heritage objectives.

Gallery

Hop-Barn_Residential-Conversion_Cast-Iron-Guttering_Warwickshire

Cast-iron-guttering-on-listed-barn-conversion_Warwickshire

 

Project Details

Project Name: Hop Barn Conversion
Location: Warwickshire
Building Type: Grade II Listed Hop Barn (Residential Conversion)
Date Completed: June 2023
System: Deep half-round gutter · 75 mm round downpipes
Supports: Rise and fall side rafter brackets
Special: Bespoke hopper head with engraved date stamp
Client: Jill Jones

Technologies & Services

On-site survey
Specification support
Patternmaking
Cast iron foundry
Finishing & painting

Closing Note

Tuscan Foundry partners with architects, surveyors, and conservation professionals across Warwickshire and the wider UK to deliver heritage-appropriate rainwater systems. From detailed site surveys to bespoke patternmaking and casting, we tailor each solution to the building’s period and context—particularly for listed and historic properties. If you’re working on a Midlands conversion or restoration, our team can help you balance capacity, durability, and authenticity from bracket selection to custom hopper heads.

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Why Cast Iron Guttering Is Ideal for Period and Listed Properties

Cast iron offers an authentic appearance that complements traditional architecture. It’s also robust, long-lasting, and often required to meet listed building consent conditions. Unlike plastic alternatives, cast iron guttering retains the historic integrity of a building and weathers beautifully over time.

It’s also worth noting that modern cast iron systems benefit from factory-applied protective coatings, making them easier to maintain and install than in decades past. Cast iron offers seamless integration into any historic elevation when matched carefully to the existing system or surrounding details.

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Llanafarn Fawr
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Find out more about our products by giving us a call
0333 987 4452

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